OUR PROGRAMME
FOOD RETORT TECHNOLOGY
PROGRAM 03
FOOD RETORT TECHNOLOGY
OSMAN ZOLKIFLI
THE PROGRAM DIRECTOR
FOOD RETORT TECHNOLOGY
Welcome to our Food Retort Program, where we will explore the significant advancements in retort technology that have revolutionized the modern food industry. This program is designed to equip you with the essential knowledge and skills needed to master the retort process—a method that not only extends the shelf life of food products but also ensures their quality and safety. Together, we will delve into this innovative technology that holds the potential to significantly enhance your ability to scale your food products to broader markets.
THE MODULES
Introduction to Retort Technology
Developing Rendang & Sambal
Developing wet & dry Lauk Pauk, paste, gravy & sauces
Developing Dessert, Manisan
Developing Rice and Porridge)
Contemporary Culinary Technology
THE PROGRAMME
FOOD RETORT TECHNOLOGY with certification accredited by LONDON EXAMINATION BOARD (LEB) , UNITED KINGDOM
Course Overview:
Our Food Retort Technology Courses are designed to immerse you in the cutting-edge world of food preservation. These courses offer a comprehensive blend of advanced retort techniques and foundational food science, enabling you to master the art of extending food shelf life while maintaining quality and safety.
The program is crafted with a clear and meaningful objective: to provide food industry professionals and enthusiasts with an immersive and enriching experience that highlights the technological advancements and practical applications of retort processing. Our goal is to bridge the gap between traditional preservation methods and modern technology, fostering an appreciation for the science behind food preservation while encouraging innovation and excellence in the industry
MODULE 01
Introduction to Retort Technology
The retort process is essential for sterilizing products through precise control of temperature, pressure, and time. By optimizing these parameters, a retort can achieve the desired sterility rate, thereby extending the product's shelf life and ensuring its safety for consumption.
Retorts come in various types and employ different techniques, with each device suited to specific purposes. Despite these variations, all retorts aim to sterilize food and enhance shelf life stability at room temperature. The effectiveness of this process is typically measured using the F° value, which indicates the sterility or lethality of microorganisms.
PROGRAMME OUTLINE
SESSION 1 – 9.30am to 1 pm
SESSION 2 – 2pm to 4.30 pm
.Introduction to RETORT
Identifying types RETORT
Explanation basic RETORT
Identify and utilize different types of retort devices for various food products.
Apply techniques combining temperature, pressure, and time to achieve the desired food texture and quality.
· Operate a basic retort device, understanding the advantages and disadvantages of each type.
· Utilize data loggers to monitor the F° value of products.
· Differentiating between various types of retorts and selecting the appropriate device for specific retort processing needs.
· Techniques for pre-retort preparation of diverse products.
· Packing, sealing, and arranging pouches within the retort to ensure uniform heat distribution.
· Operating retort devices to achieve the desired food texture and F° value (sterility).
· Identifying and troubleshooting common issues in retort processing.
· Sourcing the correct tools and preparing them appropriately for retort use.
LEARNING OUTCOMES:
Upon completion of this unit, students will be able to:
· Identify and utilize different types of retort devices for various food products.
· Apply techniques combining temperature, pressure, and time to achieve the desired food texture and quality.
· Operate a basic retort device, understanding the advantages and disadvantages of each type.
· Utilize data loggers to monitor the F° value of products.
DURATION : 1 DAY 6 HOURS
METHODOLOGY :- PHYSICAL DEMO
MODULE 02
Overview of Sambal & Rendang Development
PROGRAMME OUTLINE
SESSION 1 – 9.30am to 1 pm
SESSION 2 – 2pm to 4.30 pm
Welcome to our Advanced Sambal and Rendang Mastery Course, where tradition meets innovation. As your instructor, I’m thrilled to guide you through the art of crafting these iconic Malaysian dishes while introducing you to modern retort technology, which will help extend the shelf life of your creations without compromising quality. This one-day course is divided into two focused sessions, ensuring a comprehensive learning experience.
DURATION : 1 DAY 8 HOURS
METHODOLOGY :- PHYSICAL DEMO AND HANDS ON
Mastering Rendang
2.LIST OF INGREDIENTS FOR BASIC RENDANG
3.TECHNIQUE TO MAKE RENDANG MARINATION
4.DETAILS AND COOKING DEMO FOR MAGIC RENDANG PASTE
5 4 TYPES RENDANG DISHES USING MAGIC PASTE
Mastering Sambal
1.Introduction & Identifying 8 Types of SAMBAL:
2.LIST OF INGREDIENTS FOR BASIC SAMBAL
3.TECHNIQUE TO MAKE MAGIC SAMBAL
4.DETAILS AND COOKING DEMO FOR MAGIC SAMBAL PASTE
*RETORT PROCESS FOR ALL DISHES - · Packing, storing, and preserving Lauk Pauk dishes and sauces to maintain quality and extend shelf life.
MODULE 03
Lauk Pauk Wet & Dry, Sauces, and Gravy
The development of Lauk Pauk Wet & Dry, as well as Sauces and Gravy, requires a thorough understanding of ingredient selection, cooking techniques, and quality control measures to create flavorful and well-textured products. This process involves mastering the balance of spices, consistency, and preservation methods to achieve desired culinary outcomes.
LEARNING OUTCOMES:
Upon completion of this unit, students will be able to:
· Identify and utilize key ingredients and techniques for developing Lauk Pauk Wet & Dry, as well as various sauces and gravies.
· Apply appropriate cooking methods to achieve the desired flavor profiles, textures, and consistencies for each type of dish.
· Manage cooking processes and utilize kitchen equipment to ensure product quality and consistency.
· Address and troubleshoot common challenges and quality issues in the preparation of Lauk Pauk and sauces.
DURATION : 1 DAY 8 HOURS
METHODOLOGY :- PHYSICAL DEMO AND HANDS ON
PROGRAMME OUTLINE
SESSION 1 – 9.30am to 1 pm
SESSION 2 – 2pm to 4.30 pm
1.INTRODUCTION TO LAUK PAUK
2.INDENTIFYING TYPES OF LAUK PAUK
3.EXPLANATION TYPES OF LAUK PAUK
4.MALAY DISHES HERITAGE CUISINE & COOKING DEMO
MASAK LEMAK CILI API, KARI KORMA, MASAK ASSAM, RASSAM
5.INDIAN DISHES HERITAGE CUISINE & COOKING DEMO
KARI, KORMA, RASSAM
6.PERANAKAN DISHES HERITAGE CUISINE & COOKING DEMO
KARI KAPITAN, ACAR, PONGTEH
*RETORT PROCESS FOR ALL DISHES - · Packing, storing, and preserving Lauk Pauk dishes and sauces to maintain quality and extend shelf life.
*types of dishes can be requested
MODULE 04
Rice and Congee/Porridge Development
The development of Rice and Congee/Porridge involves mastering essential cooking techniques and ingredient selections to achieve the desired flavor, texture, and consistency. This process requires careful management of cooking times and methods to ensure high-quality results and product consistency.
LEARNING OUTCOMES:
By the end of the session, participants will be able to:
1.Grasp the foundational aspects of Malaysian Heritage Desserts, including their ingredients and cultural importance.
2.Engage in an immersive experience, delving into the intricacies of crafting diverse renditions of these desserts.
3.Develop and refine the skills required to elevate these heritage desserts, positioning them prominently within Malaysia's culinary scene and globally.
4.Skillfully prepare these heritage desserts while adhering to provided SOPs and established industry standards.
DURATION : 1 DAY 8 HOURS
PROGRAMME OUTLINE
SESSION 1 – 9.30am to 1 pm
SESSION 2 – 2pm to 4.30 pm
1.INTRODUCTION TO MALAYSIAN RICE
2.INDENTIFYING TYPES OF RICE
3.EXPLANATION TYPES OF RICE & SIDE DISHES
Understanding the packaging Method
1.INTRODUCTION TO MALAYSIAN CONGEE
2.INDENTIFYING TYPES OF CONGEE
3.EXPLANATION TYPES OF CONGEE & SIDE DISHES
SEAFOOD. PLAIN. VEGETARIAN,EGG, BEEF
*types of dishes can be requested
METHODOLOGY :- PHYSICAL DEMO AND HANDS ON
MODULE 05
KuihMuih & Dessert
Malaysia Desserts and sweets are diverse, due to the multi-ethnic and multicultural characteristics of its society. Traditional Malay and Nyonya desserts tend to share a common feature, kuih or sweet dessert with coconut milk and gula Melaka is common among Malaysian. The development of Heritage Kuih Muih and Desserts involves mastering traditional recipes and techniques to create authentic and flavorful treats. This process requires a deep understanding of ingredient selection, preparation methods, and cultural significance to ensure high-quality and culturally accurate products.
· Techniques for selecting and preparing traditional ingredients to achieve authentic flavors and textures.
· Methods for preparing and cooking various types of Kuih Muih, focusing on traditional practices and modern adaptations.
PROGRAMME OUTLINE
SESSION 1 – 9.30am to 1 pm
SESSION 2 – 2pm to 4.30 pm
1.INTRODUCTION TO MALAYSIAN HERITAGE KUIH MUIH & DESSERT
2.INDENTIFYING TYPES OF KUIH MUIH & DESSERT
3.UNDERSTAND TYPE OF UIH MUIH & DESSERT
TYPES OF PENGAT AND BUBUR, SOTONG, KUIH CEK MEK MOLEK,
*types of dishes can be requested
*types of dishes can be requested
DURATION : 1 DAY 8 HOURS
METHODOLOGY :- PHYSICAL DEMO AND HANDS ON
MODULE 06
Contemporary Culinary Technology
The development of Contemporary Culinary Technology involves utilizing advanced mechanisms and instruments, such as combi ovens and other modern kitchen equipment, to enhance food preparation, cooking efficiency, and product quality. This process requires an understanding of the functionalities and applications of these technologies to achieve optimal culinary outcomes.
·
DURATION : 1 DAY 8 HOURS
PROGRAMME OUTLINE
SESSION 1 – 9.30am to 1 pm
SESSION 2 – 2pm to 4.30 pm
1.INTRODUCTION TO Contemporary Culinary Technology
2.INDENTIFYING THE BEW TRCHNOLOGY IN F&B
3.DEMO AND HANDS ON
SMOKED BEEF, AND DUCK, ROAST EED PROTIN
AND MORE
*types of dishes can be requested
METHODOLOGY :- PHYSICAL DEMO AND HANDS ON
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